The search for an initial manufacturer required contacting hundreds of potential suppliers. This quantifies the immense and often underestimated volume of outreach necessary for a new brand to find a partner willing to accommodate small, early-stage production runs.

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After finding their ideal manufacturing partner, the Free Soul founders' open admiration for the products and team prompted the supplier to immediately raise prices, making the order unaffordable. This serves as a cautionary tale about maintaining leverage in early negotiations.

Rather than viewing retail partners as mere buyers, Beekman 1802 treated them as strategic consultants. They actively asked for guidance on scaling production, finding labs, and co-manufacturers, leveraging the retailer's expertise and vested interest in their success.

For D2C fashion brands, the inability of third-party suppliers to quickly fulfill reorders on trending products is a key trigger for vertical integration. Larroudé's co-founder realized the cost of one large factory order was equivalent to buying the machinery himself, enabling them to meet demand in weeks, not months.

Before launching, assess a product's viability by the sheer number of potential distribution points. Manufacturing and logistics are solvable problems if the market access is vast. This reverses the typical product-first approach by prioritizing market penetration from day one.

To secure a critical partnership with Beyond Meat after another deal collapsed, Emma Hernan didn't use traditional channels. She systematically reached out to every account Beyond Meat followed on social media, correctly assuming this network contained employees or close connections, and successfully landed the deal.

Faced with a sudden price hike from their first manufacturer, the founders started a manual labor side hustle—fixing washing machines and installing cupboards—to raise the cash needed for their initial product run, demonstrating extreme pre-launch resourcefulness.

Founder Catherine Lockhart couldn't find a lab willing to work with her core ingredient (tallow) or meet her budget. She opted for the harder path of in-house manufacturing, which gave her full control over formulas and the ability to pivot quickly after launch issues.

Unable to get a loan to fill $300,000 in orders, FUBU's founder and his mother placed a newspaper ad reading, "million dollars in orders need financing." This unconventional tactic attracted 33 responses and ultimately led to a critical production and financing partnership with Samsung's textile division, bypassing traditional gatekeepers.

Paranoid about quality control with their first Alibaba supplier, Unbound Merino's founders flew to the factory for the initial production run. This seemingly inefficient act of being physically present built a strong personal relationship that became their primary safeguard for quality.

Unable to find footwear experts online, founder Haley Pavoni drove to a premier biomechanical testing firm. She walked in, pitched her idea to the CEO, and immediately got a shortlist of the exact development partners she needed, bypassing months of searching.