While the fabless semiconductor model is blamed for the U.S. losing manufacturing, it was a crucial enabler for innovation. It allowed design-focused companies like Apple, NVIDIA, and Qualcomm to de-risk manufacturing and focus on creating new technologies, highlighting a key tradeoff between industrial base and innovation velocity.
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China offers a hyper-concentrated manufacturing ecosystem where suppliers are neighbors, supported by world-class infrastructure. This dramatically speeds up prototyping and production, turning complex international logistics into a simple "walk down the street."
Apple's deep reliance on China is not just about cost but a 25-year investment in a manufacturing ecosystem that can produce complex products at immense scale and quality. Replicating this unique combination in India or elsewhere is considered fanciful.
Tech giants often initiate custom chip projects not with the primary goal of mass deployment, but to create negotiating power against incumbents like NVIDIA. The threat of a viable alternative is enough to secure better pricing and allocation, making the R&D cost a strategic investment.
Arm's CEO argues the US has lost its 'muscle memory' for 24/7 manufacturing. The core issue is cultural: manufacturing isn't seen as a prestigious career, unlike in Taiwan where working for TSMC is highly esteemed. This cultural gap is a major hurdle for onshoring efforts.
For a hyperscaler, the main benefit of designing a custom AI chip isn't necessarily superior performance, but gaining control. It allows them to escape the supply allocations dictated by NVIDIA and chart their own course, even if their chip is slightly less performant or more expensive to deploy.
Just as TSMC enabled "fabless" giants like NVIDIA, Recursive Intelligence envisions a "designless" paradigm. They aim to provide AI-driven chip design as a service, allowing companies to procure custom silicon without the massive overhead of hiring and managing large, specialized hardware engineering teams.
TSMC's "pure-play foundry" model, where it only manufactures chips and doesn't design its own, builds deep trust. Customers like Apple and NVIDIA can share sensitive designs without fear of competition, unlike with rivals Intel and Samsung who have their own chip products.
The common practice of offshoring manufacturing, exemplified by Apple, creates a critical flaw by severing the feedback loop between designers and producers. This leads to suboptimal product design and simultaneously transfers advanced manufacturing skills and capabilities to other nations, like China.
The U.S. focus on building domestic fabrication plants (fabs) is misguided because fabs represent a lower value-added, highly capital-intensive part of the semiconductor value chain. National security and economic strategy would be better served by focusing on downstream activities like testing and packaging, which are closer to the end consumer.
The primary benefit of a robust domestic manufacturing base isn't just job creation. It's the innovation that arises when diverse industries physically coexist and their technologies cross-pollinate, leading to unexpected breakthroughs and real productivity gains.
