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  1. Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation
  2. 218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2
218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation · Jan 8, 2026

Silkworm pupae are being repurposed as living bioreactors to produce complex vaccines and proteins, offering a fast, scalable, and low-cost platform.

Biotech Firm Kaiko De-Risks Human Trials by First Launching in Animal Health Markets

Kaiko uses a phased regulatory approach, starting with faster-to-market animal products like functional feed additives in Vietnam. This strategy validates their technology and generates revenue while navigating the longer, more complex regulatory pathways for human pharmaceuticals.

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2 thumbnail

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation·a month ago

Kaiko's Phase 1 Trial Validates Its Entire Silkworm Quality Control Framework, Not Just the Vaccine

Reaching Phase 1 trials represents a monumental regulatory achievement. It signifies that Kaiko successfully established a novel quality control, raw material, and CMC framework with regulators for an unprecedented manufacturing platform, opening the door for all future products.

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2 thumbnail

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation·a month ago

Silkworm Platform Replaces Large Bioreactors with 'Scale-Out' Laptop-Sized Production

Silkworm biomanufacturing offers incredible production density, with one pupa producing 10-20 mg of protein. Scaling requires simply adding more pupae ('scaling out') rather than building larger facilities ('scaling up'), enabling decentralized, small-footprint manufacturing.

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2 thumbnail

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation·a month ago

Silkworm Pupae Overcome Plant-Based Vaccine Failures by Acting as Concentrated Bioreactors

Unlike plant-based systems that suffer from low protein expression and high scaling costs, silkworm pupae function as dense, natural bioreactors. This allows for high-yield production at a low cost, making oral vaccines commercially viable where previous attempts have failed.

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2 thumbnail

218: Silkworm Biomanufacturing: From Ancient Silk Production to Phase I Vaccine Trials with Masafumi Osawa - Part 2

Smart Biotech Scientist | Master Bioprocess CMC Development, Biologics Manufacturing & Scale-up, Cell Culture Innovation·a month ago